Cotton Processing Machines

Blow Room Attributes (Description of Use)

Blow Room is the first stage in the processing of raw cotton for surgical cotton manufacturing. It prepares the cotton by opening, cleaning, and blending it before the carding process. This stage removes impurities such as dust, dirt, and seeds, ensuring high-quality, clean cotton suitable for medical use.

Working Principle Attributes

• Raw Cotton Feeding: Cotton bales are fed into the Hopper Feeder.

• Opening & Cleaning: The cotton is passed through beaters to separate fibers and remove impurities.

• Blending: Cotton from different sources is mixed for uniform quality.

• Dust & Waste Removal: Fine dust and small impurities are removed using an air suction system.

• Cotton Transfer: The cleaned cotton is sent to the Carding Machine for further processing.

Key Features Attributes

• High Cleaning Efficiency: Removes dust, dirt, and foreign particles.

• Automated Control: Reduces manual handling, ensuring consistency.

• Energy Efficient: Optimized motor power for reduced electricity consumption.

• Air Filtration System: Ensures a dust-free environment for better hygiene.

• Customizable Capacity: Can be tailored to different production scales.

Applications

• Raw cotton preparation for surgical cotton manufacturing.

• Pre-cleaning for medical and pharmaceutical cotton processing.

• Initial fiber opening and blending for textile manufacturing.

Carding Machine Attributes (Description of Use)

Carding Machine is an essential component in a surgical cotton plant. It processes raw cotton fibers by opening, disentangling, and aligning them into a uniform web, which is crucial for achieving high absorbency and purity in surgical cotton production. The carding process removes impurities, short fibers, and foreign particles, ensuring that the cotton is of medical-grade quality.

Working Principle Attributes

• Cotton Feeding: Pre-cleaned cotton from the blow room or chute feed system is fed into the carding machine.

• Opening & Fiber Alignment: Cotton fibers are combed and aligned using a rotating cylinder and licker-in mechanism.

• Impurity Removal: Dirt, dust, and short fibers are extracted using beater bars and wire fillets.

• Web Formation: The carded fibers form a thin, uniform cotton web ready for further processing.

• Waste Disposal: An integrated suction system removes unwanted particles for a cleaner working environment.

Key Features Attributes

• High-Precision Fiber Alignment: Ensures uniform web formation.

• Efficient Impurity Removal: Eliminates dust, dirt, and short fibers.

• Optimized for Surgical Cotton: Maintains softness and absorbency.

• Automated Operation: Reduces manual intervention and increases productivity.

• Low Power Consumption: Designed for energy efficiency.

• Hygienic & Dust-Free: Equipped with an advanced air suction system.

Applications

• Processing raw cotton for surgical cotton manufacturing.

• Preparing fibers for medical and pharmaceutical cotton processing.

• Fiber preparation for textile and hygiene product manufacturing.

Dryer Attributes (Description of Use)

Dryer is used to remove moisture from the cotton after bleaching and hydro-extraction. This ensures that the cotton is properly dried, fluffy, and absorbent before packaging and further processing.

Working Principle Attributes

• Loading: Wet cotton from hydro-extractor is loaded into the drying chamber.

• Heating & Air Circulation: Hot air is circulated evenly to evaporate moisture.

• Moisture Removal: The exhaust system removes humid air to speed up drying.

• Cooling & Unloading: The dried cotton is cooled before being unloaded for packaging.

Key Features Attributes

• Uniform Drying: Ensures complete moisture removal for high absorbency.

• Energy Efficient: Optimized heating reduces energy consumption.

• Automated Controls: Precise temperature and time control.

• Hygienic & Safe: Made with stainless steel to maintain hygiene and durability.

Applications

• Surgical cotton manufacturing.

• Medical and pharmaceutical cotton processing.

• Textile and hygiene product manufacturing.

Rolling Machine Attributes (Description of Use)

Rolling Machine is an essential component in a surgical cotton plant used to roll processed cotton into uniform sheets or compact rolls. These rolls are then cut into desired sizes for further processing or packaging. The machine ensures consistent thickness, density, and uniformity, making it ideal for medical applications.

Working Principle Attributes

• Cotton Web Feeding: Carded and cleaned cotton is fed into the rolling section.

• Rolling & Compression: The machine compacts the cotton fibers to form rolls of uniform thickness.

• Size Adjustment: The roll diameter and width can be customized for specific medical applications.

• Optional Cutter: If required, the machine can cut sheets of surgical cotton at predefined lengths.

• Roll Collection: The finished cotton rolls are collected for packaging and sterilization.

Key Features Attributes

• High Cleaning Efficiency: Removes dust, dirt, and foreign particles.

• Uniform Rolling: Ensures consistent thickness and density for medical-grade hygiene.

• Hygienic & Dust-Free: Built with stainless steel SS 304 for compliance with medical standards.

• Automated Controls: Reduces manual intervention and enhances efficiency.

• Customized Roll Sizes: Suitable for various medical applications (cotton pads, swabs, dressings).

• Energy Efficient: Low power consumption for cost-effective operation.

Applications

• Manufacturing uniform rolls and sheets of surgical cotton.

• Compacting fiber webs for medical pads and dressings.

• Preparing cotton for sterilization and final packaging.